
IsaMill Wikipedia
OverviewIsaMill Operating PrinciplesIntroductionHistory of the IsaMillAdvantages of the IsaMillIsaMill spin-offsThe IsaMill is a stirred-medium grinding mill, in which the grinding medium and the ore being ground are stirred rather than being subjected to the tumbling action of older high-throughput mills (such as ball mills and rod mills). Stirred mills often consist of stirrers mounted on a rotating shaft located along the central axis of the mill. The mixing chamber is filled with the grinding medium (normally sand, smelter slag, or ceramic or steel beads ) and a suspension of water and ore particles, referred to in the minerals industry as a slurry. In contrast, bal
The IsaMill is a stirred-medium grinding mill, in which the grinding medium and the ore being ground are stirred rather than being subjected to the tumbling action of older high-throughput mills (such as ball mills and rod mills). Stirred mills often consist of stirrers mounted on a rotating shaft located along the central axis of the mill. The mixing chamber is filled with the grinding medium (normally sand, smelter slag, or ceramic or steel beads ) and a suspension of water and ore particles, referred to in the minerals industry as a slurry. In contrast, ball mills, rod mills and other tumbling mills are only partially filled by the grinding medium and the ore. In stirred-medium mills, the stirrers set the contents of the mixing chamber in motion, causing intensive collisions between the grinding medium and the ore particles and between the ore particles themselves. The grinding action is by attrition and abrasion, in which very fine particles are chipped from the surfaces of larger particles, rather than impact breakage. This results in the generation of fine particles at greater energy efficiency than tumbling mills. For example, grinding a pyrite concentrate so that 80% of the particles are less than 12 µm (0.012 mm) consumes over 120 kilowatt-hours per tonne (kWh/t) of ore in a ball mill using 9 mm balls, but only 40 kWh/t in an IsaMill using a 2 mm grinding medium. The IsaMill usually consists of a series of eight disks mounted on a rotating shaft inside a cylindrical shell (see Figure 2). The mill is 70–80% filled with the grinding medium, and is operated under a pressure of 100 to 200 kilopascals. The disks contain slots to allow the ore slurry to pass from the feed end to the discharge end (see Figure 3). The area between each disk is effectively an individual grinding chamber, and the grinding medium is set in motion by the rotation of the d
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