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    As the COVID-19 virus continues to impact the daily lives of millions across the globe, safeguarding the health and safety of our 11,700 employees and of all our customers worldwide is our number one priority. The impact of COVID-19, however, inevitably means a change in how we do business in the mining and cement industries.

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    The SAG mill at the site grinds the gold ore which is then sent to the autoclave for further processing. The impact of steel balls against ore particles is an efficient grinding method, but it can also wear the liner that protects the cylinder. This can in turn increase maintenance and energy costs.

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    Among the challenges mill optimisation tries to address is too little material in the mill, or too much. Too little leads to critical impacts between the grinding media and the mill liners, damaging both elements without producing value. If the mill is overfilled with mined material, on the other hand, this results in grinding inefficiencies.

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    Real grinding conditions at lab scale The Magotteaux Mill® is a laboratory mill designed to reproduce the pulp chemical conditions of the plant grinding mill in the laboratory. It allows the user to investigate the impact of grinding chemistry on their metallurgical process.

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    To prevent ore from wearing out grinding mill drums, replaceable liners are inserted. ABB and Bern University of Applied Science have ­developed a liner wear monitoring system based on accelerometers and machine learning that identifies the best time to change the liner and thus reduce downtime costs.

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    Achieving and sustaining productivity benefits through a mine to mill approach By Kristy-Ann Duffy, Process Consultant Mining and Mineral Processing, Hatch The mining industry is facing low metal prices, lower grade and complex deposits that are difficult to exploit, as well as growing challenges associated with the cost and supply of energy

  • SKD’s SAGwise makes an impact on mill consumables

    Among the challenges mill optimisation tries to address is too little material in the mill, or too much. Too little leads to critical impacts between the grinding media and the mill liners, damaging both elements without producing value. If the mill is overfilled with mined material, on the other hand, this results in grinding inefficiencies.

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    Real grinding conditions at lab scale The Magotteaux Mill® is a laboratory mill designed to reproduce the pulp chemical conditions of the plant grinding mill in the laboratory. It allows the user to investigate the impact of grinding chemistry on their metallurgical process.

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  • The greenhouse gas impact of IPCC and ore-sorting

    Highlights IPCC had lower greenhouse gas emissions than shovel/truck combination. Ore sorting reduced greenhouse gas emissions by 8–13 kg CO 2 e/t ore. Results affected by plant feedrate and also transport distance in case of IPCC. Results also affected by fuel type for generating electricity used.

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  • Hosokawa-Alpine: Ultraplex UPZ

    The fine impact mills belonging to the Ultraplex® UPZ product line are used for grinding finenesses in the range 50 µm to 5 mm. A wide range of grinding elements is available, making it possible to operate the UPZ as a pin mill if required.

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  • Machine learning solves grinding mill liner ­monitoring

    To prevent ore from wearing out grinding mill drums, replaceable liners are inserted. ABB and Bern University of Applied Science have ­developed a liner wear monitoring system based on accelerometers and machine learning that identifies the best time to change the liner and thus reduce downtime costs.

  • Achieving and sustaining productivity benefits through a

    Achieving and sustaining productivity benefits through a mine to mill approach By Kristy-Ann Duffy, Process Consultant Mining and Mineral Processing, Hatch The mining industry is facing low metal prices, lower grade and complex deposits that are difficult to exploit, as well as growing challenges associated with the cost and supply of energy

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